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Successful Flexible Deployment
Increased Productivity at AIM Processing
Facing labor challenges, AIM Processing, a leading Colorado injection molder, sought a versatile automation solution for seamless mobility between workstations and efficient handling of multiple processes. To address AIM Processing’s labor challenges, In-Position Technologies collaborated with Universal Robots (UR) to craft a dynamic automation solution. By employing a UR5e cobot paired with the innovative Flexx Reference, AIM Processing achieved a substantial fourfold increase in productivity across various tasks, from stacking trays to tending machines. In the pursuit of seamless integration, In-Position Technologies, represented by our adept sales engineer Seth Leinbach, conducted a comprehensive walk-through to tailor the solution to AIM Processing’s needs. Recognizing the need for efficiency, we recommended the UR+ solution by Flexxbotics, the Flexx Reference, leading to a swift payback period of less than 15 weeks in AIM Processing’s high mix/low volume environment. Consequently, this project exemplified a successful flexible deployment.
Challenges
Following the successful launch, the prospect of shifting the robot between applications emerged. However, an ongoing challenge surfaced during subsequent setups, demanding considerable time for reteaching the robot’s navigation waypoints in free space. This complexity was heightened by the need for precision within a 0.5mm margin at specific points. Without a dedicated production line and the UR5e fixed in position, the question remained: how could this setup be replicated efficiently? Ultimately, overcoming these challenges was essential for ensuring a successful flexible deployment.
Flexx Reference Solution
To ensure the cobot consistently returns to its application, AIM Processing relies on Flexxbotics’ Flexx Reference solution. Placing the cobot in Flexx Reference’s Lockout Assembly, a 6-degree mechanical mating system, allows for effortless capture of the cobot’s coordinates with a simple button press on the cobot’s teach pendant. This process updates all programmed waypoints and spatial movements in relation to the captured position within the Lockout Assembly. Users can then unlock the cobot and start the program without the need to reteach any positions.
Conclusion
In a collaborative effort with In-Position Technologies, AIM Processing successfully integrated the UR5e cobot across various applications, streamlining tasks from tending machines to stacking trays and picking parts off conveyors. In-Position Technologies, as a trusted partner, brings a dedicated team of experts committed to finding tailored solutions.
The initial focus on automating tray handling yielded a fourfold increase in productivity and consistent part output. Despite the intricacies of managing diverse part runs, AIM Processing, supported by In-Position Technologies, achieved an impressive return on investment within a short 15-week period on their first application. This success reflects our commitment to a collaborative and nuanced approach, ensuring the right solution for your specific needs.
